1. 处理工件Work piece will be processed:弹簧床垫Spring Mettress
2. 工件尺寸Mattress size:2200*2200*200mm
3. 最高温度Max temp.:450℃
4. 温度均匀性Temperature Uniformity:±10℃
5. 传动速度conveying speed:2.1--2.5m/min
6. 热处理工艺时间Process Time
7. 生产量production capacity:
根据以上热处理时间,炉子的处理量为:
based on the based process time.,the capacity would be:
进料节拍:工件长度/速度=2.2m÷2.1m/min=63秒/个
Taping: Mattress length÷Speed=2.2m÷2.1m/min=63s/pc
一个班处理量=8小时*3600÷63=450个(工件之间连续进料无间隔)
Capacity per shift: 8hours*3600÷63=450pcs(the mattress charged into the furnace closely without distance)
Capacity per shift time: 8hrs*3600÷63=450 pcs
当工件进料间距为350mm时,炉子一个班处理量:
一个班时间÷进料节拍时间
=8小时*3600秒÷【(工件长度+间隔) ÷ 速度】
=8*3600÷(2.2m+0.35m)÷2.1m/min
=400个
When the distance is 350mm, the capacity per shift would be :
Shift time÷Taping
=8hr*3600s÷【(Length + distance) ÷ speed】
=8*3600÷(2.2m+0.35m)÷2.1m/min
=400pcs
8. 最大装载量Max Load Capacity:350kg
9. 炉外最大尺寸furnace external size: 14000*3060*1550 (L*W*H)
10. 燃烧系统Combustion System:由于热处理时间的改变,单位处理量增加,炉子的功率增加。炉子将由一个烧嘴增至3个。为了降低出料口温度,改善工作环境以及减少热损失,出料口帆布改为双层不锈钢钢皮
11. 炉子由加热段、保温段和冷却段组成,炉子总长不变维持在14米。
Furnace length: 14m
The furnace consists of heating zone, holding zone and cooling zone.
12. 炉壁温度Furnace surface temperature: < 50℃
13. 工件出料温度Work piece temperature when discharging <50℃